It took a long while for Rene Lopez-Duprey’s to get into a 2016 Z06 Corvette. But the wait was worth it!
Dateline: 5.17.22 – This story was originally published in the August 2019 issue of Vette Vues Magazine –Every Corvette fan and owner has a “Corvette moment”. I’m preaching to the choir here, but you know what I mean; that moment of demarcation when a Corvette grabbed your attention and you were never quite the same.
Corvettes have been around since 1953 and for most of us; Corvettes had been on the road for a good long time before we noticed. That moment could have been when a neighbor, family, friend, or co-worker got a Vette that made us ask, “What’s that?!” That moment can happen at any stage of life and all that’s important is that it happens. Continue reading “Rene Lopez-Duprey’s 2016 Z06 Corvette Convertible- the Perfect Florida Corvette!”→
Against all odds, a 1996 Grand Sport Coupe and Convertible live two blocks from one another in rural Florida!
Dateline: 1-23-22, this story was originally published in Vette Vues Magazine –When we moved to the tiny town of Lake Placid, Florida in 2014, I wasn’t expecting such a robust car culture. It’s not huge, but it is considerable. Once a year in July, Lake Placid hosts their annual Caladium Festival, with a Car & Bike Show at the DeVane Park that is well attended.
Lake Placid is located 15 miles south of Sebring in Highlands County, in south-central Florida. The town was chartered by Melvil Dewey, the inventor of the Dewey Decimal System, and is the sister city of Lake Placid, New York. The town is best known for several things: it is the “Town of Murals” (there are 46 murals painted on downtown businesses), the “Toby The Clown Foundation” Clown College, the “Caladium Capital of the World,” 27 freshwater lakes, and in 2012 Reader’s Digest Magazine voted Lake Placid as “The Most Interesting Town in America.”
With only 2.84 square miles and a population of around 2,000, the best way to describe the town is; think “Mayberry” as in “The Andy Griffith Show.” Between Sebring and Lake Placid there are orange groves, farms, and cow pastures. To the south, east, and west of the town, there are more farms, pine trees, cows, and let’s not forget the gators and bears!
Lake Placid is also home to two of the rarest special edition Corvettes, a 1996 Grand Sport Coupe and Convertible. And here’s the kicker – they both reside within two blocks of one another! Ron Ellermanis the original owner of the 1996 Grand Sport Corvette Coupe and John Meyerhoff is the owner of the 1996 Grand Sport Convertible.
I met John Meyerhoff in 2015 after a man tipped me off about “… a guy in Lake Placid that has one of EVERY generation Corvette!” Before the C7 came out, Meyerhoff had one of each generation. John sold his C1 to make room for his future C7, but it gets even better. John’s lady, Mary Carol Plottalso has four Corvettes! Now THAT’S a “Corvette Power Couple”! John and Mary Carol appropriately met at a car show in Lake Placid. How’s that for Fate?
John got the Corvette bug back in the mid-1960s thanks to a fellow Navy officer and bought his first Vette, a 1966 427/425, 4-speed Mosport Green Roadster, around Christmas 1965. After John settled down and started a family, the Corvette was exchanged for a down payment on a house.
By the late 1970s, John got into a 1973 350/250 L82 roadster that fell casualty to a divorce and there were no Corvettes in John’s life for 15 years. John eventually remarried and by 2001, bought a new Magnetic Red convertible. John found the 2001 convertible to be a very comfortable road car and started racking up lots of miles. He was also getting close to retirement time.
Most of us have a soft spot for our “first Vette,” so John began searching for another 1966 427/425 roadster. Finding another Mosport Green 1966 big-block roadster, but he finally found one that was close enough, a super sano Sunfire yellow 427/425 Roadster. With no power steering or brakes and a very heavy clutch, this is NOT a daily driver, but it makes for a great show car.
After full retirement, John’s wife passed and he decided that “Corvettes” would be his retirement.
“I came up with a new goal. I wanted one Corvette of each generation and I happened to find the 1996 Grand Sport Convertible. It was really dumb luck because although I had owned many Corvettes, I didn’t follow the special editions, so I really didn’t know what I had, I just liked the color scheme and the fact that it’s a convertible. It turns out that it’s one of four other Grand Sports with the exact same combo of options. Then to fill up the collection, I got the 1969 427 Convertible, then got a red-on-red 1960 Corvette. Before the C7 came out, I had one of every generation!”
Except for the Grand Sport Convertible, John’s five Corvettes are mildly modified. He doesn’t race them, but he does enjoy them with an occasional blast. John’s attitude when it comes to his Corvettes is that if a modification will improve the car’s performance or durability and drivability, he doesn’t mind making changes.
Ron Ellerman’s story is quite different. Ron was a boilermaker by trade and eventually owned a very successful, full-service car wash in Ohio. Over the years Ron had numerous interesting cars and motorcycles, but in his heart, he always wanted a Vette. He got his first Corvette bite when his older brother let him borrow his 1966 427 Roadster while Ron was in high school.
“I was always good at working on cars. As long as I could get something apart, I could reassemble it. In 1996 my local Chevrolet dealer had one Grand Sport Coupe on the showroom floor that he was using as an attraction. I kept looking at the car and thinking how much I wanted it, but the dealer wouldn’t sell! He was hoping to be able to keep it for himself, but I kept working on him. Eventually, he called me and we made the deal.”
Ron was having some health issues and recounts;
“I decided that I couldn’t put it off any longer. I let my business buy the car as a “company car,” paid it off, took the depreciation, and eventually sold the car to myself. The car is totally-stock and has run perfectly for the most part for 20 years. I took the car to a Mecum auction to sell, but couldn’t get what I know the car is worth (1996 Grand Sports are currently very undervalued), so I decided to keep it, probably for good. The car now has just over 10,000 miles on it. I recently noticed a small oil leak at the rear main seal – not bad for a 20-year-old car, I suppose. Since getting the Grand Sport I’ve had lots of “fix-up” cars that I worked on and sold. I had VW Bugs, old Cadillacs, a hot rod Nova, street rods, a few boats, and three Harleys. I like working on and fixing cars, and I love driving my Grand Sport Corvette.”
Let’s talk a little about what makes the 1996 Grand Sport Corvettes so unique. The 1996 Grand Sport option listed for $3,250 for the coupe and $2,880 for the convertible. Here’s what was included: dedicated Admiral Blue paint with white center stripes, special details, 17-inch ZR-1-style 5-spoke wheels with painted black spokes shod with P275/40ZR17 tires on the front and P315/35ZR17 rear tires, rear-wheel flares, all-black interior or black/red interior, iconic red fender hash marks, and sequential serial numbers.
The convertible Grand Sports had slightly smaller tires – P255/45ZR17 on the front and P285/40ZR17 on the rear and no rear fender flares. The reason the convertible had slightly less wide tires was that engineering felt that the convertible owners would not be happy with a more grip with a less rigid chassis structure.
Except for the red accents on the throttle body and the “Grand Sport” lettering, the LT4 looked identical to the LT1. Inside the LT4 it was hot rod heaven and included increased compression (10.8:1 vs 10.4:1) improved aluminum heads, Crane roller rocker arms, a revised camshaft, stronger crank, and revised pistons. All LT4-equipped 1996 Corvettes had 8,000-rpm tachometers. The Grand Sport option was a beautiful way to celebrate the end of the C4 Corvette line.
When it comes to collectability and desirability, low production numbers are key. Chevrolet offered six special edition C4 Corvettes:
1986 Pace Car Replica (all 1986 Convertibles): 7,315 units
1988 35th Special Edition Package: 2,050 units
1993 40th Anniversary: 6,749 units
1995 Pace Car Replica: 527 units
1996 Collector Edition: 5,412 units
1996 Grand Sport: 1,000 units – 810 Coupes, and190 Convertibles
No one pays ANY attention to the 1986 Pace Car Replicas; the production numbers were too high and it was just a Corvette convertible with stickers. And while the 1995 Pace Car Replica has the lowest production numbers of all of the C4 special editions, the Grand Sports have the patina of one of the coolest Corvette monikers ever, as an honor to the original five 1963 Grand Sport Corvette racers.
Also, while the 1995 Pace Car Replica has just over half the production numbers than that of the Grand Sport, the Grand Sport has the better LT4 engine, performance suspension, fender flares for the coupe version, and ZR1 wheels and tires. Where the 1995 Pace Car replica is a pretty car, the Grand Sport is a tough guy!
John Meyerhoff and Ron Ellerman are perfect examples of people that got the “Corvette Fever” that’s permanent. Duntov always wanted his customer to “enjoy their Corvette.” So with only 1,000, Grand Sports built, what are the odds of these two unique Corvettes residing in the tiny town of Lake Placid, Florida just two blocks from one another? Pretty amazing! – Scott
Before the 1969 427 ZL1, there was the All-Aluminum 377 Small-block Chevy!
Dateline: 5-7-21, This story by K. Scott Teeters was first published in the October 2019 issue of VETTE magazine – In the early 1960s, an aluminum performance engine was as exotic as fuel injection, independent suspension, and four-wheel disc brakes. The first mention of an all-aluminum engine for a Corvette was in Zora Arkus-Duntov’s proposal outline for the Q-Corvette in 1957. Ed Cole was Chevrolet chief engineer from 1952 to 1956 and was the lead engineer in the design and development of the small-block Chevy.
Cole was a mechanical engineering visionary. After he became Chevrolet’s general manager in 1956, Cole announced his 1960 Q-Chevrolet concept that would put a transaxle into every car to improve traction and handling and eliminate the transmission hump that would open up the interior. Cole’s plan included the Corvette.
Even before going to work for Chevrolet, all Duntov wanted to do was to build racecars. Based on his racing knowledge, Duntov’s Q-Corvette was spectacular and included; a four-speed transaxle, four-wheel independent suspension, four-wheel disc brakes, and an all-aluminum fuel injected 283 engine. Duntov is usually credited with the all-aluminum small-block Chevy, a deeper look tells a slightly different beginning.
The design parameters of Cole’s SBC were that the engine should be; small, lightweight, simple, and inexpensive. Cole reasoned that an aluminum version of the SBC using a new aluminum-silicone alloy would be obviously lighter and probably less expensive to make. To keep costs down, there would be no valve seat inserts, no pressed-in valve guide inserts, or cylinder liners. But sometimes a simple idea turns out to not be so simple.
Problems started right from the beginning. The complex molds used sand cores and the completed castings required extensive machining. Sand-cast aluminum is high in porosity and low in density. During machining, cavities would open up in the castings, causing a high rejection rate, which drove up the cost.
Aluminum pistons on aluminum bores were hard to lubricate and would scuff the bores. Between the strength of materials and the casting challenges, pouring aluminum into molds designed for cast iron wasn’t going to work for mass production.
A few aluminum engines were completed. Duntov installed one in his CERV-I car in 1959, but the valves would freeze to the guides when the temperature went low. Mickey Thompson got an aluminum engine for an Indy car project and bored the cylinders to installed steel sleeves to reduce the C.I.D. to the Indy limit of 255-C.I.D.
Roger Penske had TRACO modestly build an aluminum SBC to just 300-horsepower for his Cooper Monaco. When TRACO was done, the engine weighed just 350-pounds; the lightest of all the aluminum SBCs.
The original SBC was never designed to be cast in aluminum. So when exact copies were cast in aluminum, the basic weaknesses of the original design were obvious. In 1960 some Corvette brochures offered 275 and 315-horsepower fuel injection engines with aluminum heads but were canceled early in production due to breakage. Briggs Cunningham was to be given several sets of aluminum heads for his Corvette Le Mans assault, but none were installed.
When Duntov started planning his Lightweight Sting Rays in early 1962 to battle Shelby’s Cobras, the SBC had 327-cubic-inches. Duntov insisted on an all-aluminum 327, reasoning that the heavy-duty parts from the L84 Fuelie would be more than enough for his racing engine. Unlike the previous aluminum engines, steel cylinder liners were pressed into the block. After each block was machined, it was water-tested for leaks. If leaks couldn’t be fixed with welding they were scrapped.
The most significant change to the basic block was that the main bearing webs were thicker and four-bolt main bearing caps were used. The earlier aluminum SBCs were not delivering any significant power increases, so it was decided that more cubic inches were needed. A 4.00-inch stroke yielded 402-cubic-inches. However, experimentation showed that the engine was happier with a 3.75-inch stroke that yielded 377-cubic-inches. Notches had to be made into the insides of the block for connecting rod clearance.
Numerous cylinder head designs were considered. The wildest was a hemi head design with two spark plugs per cylinder. The hemispherical combustion chamber allowed for larger 2.20-inch intake and 1.72 exhaust valves. The intake system was a Rochester constant-flow fuel-injection unit. This was Duntov’s preferred engine for his Lightweight but never was developed or tested. Engineers expected 600-horsepower from the 402-cubic-inch configuration.
The Mark II big-block with its unique “porcupine” semi-hemi heads was in development, so engineers designed and cast similar sets of aluminum heads for the SBC. Initial tests showed that they did not flow as well as the standard wedge combustion chamber heads, so the concept was dropped. If the heads had been developed they could have been a game-changer and made it into production cars.
Twelve aluminum 377 blocks were successfully machined and designated “A” to “L”. WhenJohn Mecum took delivery of three Grand Sport Corvettes as part of his Nassau invasion, the cars had aluminum 377s with four 58-mm Webers. After the Grand Sports stomped the Cobras at Nassau, the cars were bought and sold at a brisk pace.
Engineers learned that the aluminum 377s were good for short races, such as Nassau, but not durable for long races, such as Sebring. When Penske raced Grand Sport #005 at Sebring in 1964, his car was powered by a steel version of the 377 and performed very well.
Several of the engines were sent to Jim Hall and installed into his Chaparrals. Hall was instructed to install the engines and not to change anything except for timing and settings for the Webers. The engines were plugged in, raced, and returned to Chevrolet for evaluation.
As the engines were raced, eventually nearly everything either failed or upon examination was soon to fail. For instance, when one engine threw a rod, engineers used a new process for making rods called, Vacuum-Induction Melt steel to insure no impurities in the raw forging. When bolts were magnafluxed and showed signs of stress, all bolts were then over-designed. Rocker-arm lube was another issue and there were electrical problems with the early-transistorized regulators and ignition amplifiers.
Exhaust headers were showing signs of cracking at the ports due to metallurgical problems. This was fixed by using a different welding process. Camshaft gears were failing when dry-sump oil systems were installed. Excessive stress and wear on the camshaft drive gear caused the distributor to retard the timing; causing a drop-off in power.
The perceived advantage of the all-aluminum SBC was weight; the complete engine weighed 150-pounds less than a cast iron version, however, the aluminum engines didn’t make quite as much power. Because durability was such a serious issue, in the early years, development work went into durability.
Eventually, the aluminum SBC reached optimum development, priced itself out of racing, and didn’t contribute any parts that went into production engines. Close to the end, there was talk of an overhead-cam kit for the SBC, but no action was taken. The amount of money spent on the program was an accounting nightmare for sure. At best, all the problem-solving saved years of development time for the all-aluminum Can-Am block and the ZL1. In a sense, the all-aluminum SBC was a prehistoric ZL1, domed by the basic “bread and butter” design of the original SBC. – Scott
Reproductions of this post’s lead illustration of the All-Aluminum 377 Small-Block Chevy and the Grand Sport #005 are available as 11″ x 17″ prints, signed and numbered by the artist, CLICK HERE!
And for fans of the 1963 Grand Sport Corvette, we have LOTS of Grand Sport Corvette prints CLICK HERE!
The Spring 1990 issue of “Corvette Quarterly” was a banner issue for 1963 Corvette Grand Sport fans. Late in 1989 arrangements were made for a very special meeting at Sebring International Raceway, in Sebring, Florida. Two Corvette race cars, separated by twenty-five years gathered for some comparison testing between the Grand Sport #002, known as the “Wintersteen 427 L88” Grand Sport #002 Roadster and the 1989-90 Morrison Engineering and Development Trans-Am Corvette.
On hand to witness and advise was then-retired, former Corvette Chief of Engineering, Zora Arkus-Duntov. In the 1970s GM’s corporate retirement age of 65 mandate was in place, and Duntov was put out to pasture, way too soon in December 1974 when he turned 65. GM president Ed Cole and Sr. VP of Styling, Bill Mitchell faced similar fates at GM. You can read the amazing track comparison of the Grand Sport and the Trans-Am Corvette in Pt. 4 of The Duntov Files.
This story, “Zora Looks Back” offers some interesting insights into Duntov’s tenure at GM, as well as the “Lightweight Grand Sport Corvette” experience. For instance, Duntov said, “It was a quick and dirty sledgehammer project that we put together in a couple of months. There were so many compromises and constraints that we made something of which I am not particularly proud.” Interesting. Well, we sure love them!
Duntov was there, this was his baby, and he would know the real skinny on the Grand Sport. For Grand Sport race car fans, this article by Bill Oursler is a real treat! – Scott
PS – You can access the entire collection of Corvette E-Booklets and the Duntov Files HERE.
Lyn Adam’s 27th and 28th Corvettes; 2015 Z06 & 1964 Wintersteen Grand Sport Corvette Replica
Dateline: 2-24-21 – This story was first published in the April 2018 issue of Vette Vues Magazine –Owning lots of Corvettes is typically something mostly guys do. But Lyn Adams of Litchfield Park, Arizona is no ordinary Corvette lover. Lyn is actually a transplant from Philadelphia, Pennsylvania. In 1967 Lyn’s father bought her a 1966 Ford Mustang convertible, a pretty cool car for a young lady back in the day. But it wasn’t what she really wanted. Lyn wanted a Corvette! She quickly traded in the Mustang at a local Chevy dealer and got what she really wanted; a 1967 327/300 Corvette convertible. That was Corvette 1-of-28!
Lyn truly has an eclectic taste for Corvettes. While her first Vette was bone stock small-block (those 327/300 engines had 380 lb/ft of torque, more than an L84 327 Fuelie!), her affection for Corvettes runs the gamut from mild-to-wild. Many of Lyn’s 28 Corvettes were just drivers, but most were personalized to some degree; some mild, some wild. Except for the Z06 Corvettes, all of her Corvettes have been convertibles.
We’re showing a few of Lyn’s previous Corvettes that include; her 2009 GT1 Championship Special Edition Z06 (number 24 of 38 yellow versions that were built), this is the car she traded in to get her 2015 Z06), a red 2005 Corvette with black & white checker trim, a Millennium Yellow with black & yellow checker stripes and red stripes (this car had a nitrous system that her husband Jody installed), a white 1996 Corvette with black & white checker trim, a red 1976 Corvette with a supercharged 350 and Hooker Header side pipes, and a custom-bodied 1966 Corvette that Lyn’s husband Jody built, packed with a 427 big block with dual quads on a Pro Stock-style tunnel-ram intake manifold, and an L88 cam.
Not shown is Lyn’s first 1967 327/300, a 1966 with a 350 built to a 365 (this car was stolen and then sold), another 1967 Corvette, a 1979 Corvette with Corvette Light Blue paint and a oyster-white interior, a red 1990 Corvette, and another 1967 Corvette painted with the pearl white paint on the “belly of the shark” blended up into purple.
For a period of Lyn’s Corvette ownership experience, she had three Corvettes at a time for 10 years in a row!
Lyn’s current stable of Corvettes (only two) consists of two cars that couldn’t be much more different. The 2015 Z06 was purchased new and is a modern electronic supercar with all the creature comforts one could want. This is a car that if driven with discipline can be a daily driver or a grand touring car.
The 1964 Wintersteen Grand Sport Replica is a throwback to the old mechanical performance cars.
The Grand Sport replica was built by Lou Dussia; owner of Dreamboat Marina in Warren, Pennsylvania. In 1997 Lou found a 1964 Corvette convertible owned by local resident, Charlie McKinsey. The car was under blue tarps and had been sitting in Charlie’s front yard for eight years. The car was complete enough for a project car, so Lou bought it for $5,000.
The car is a “looks-like” tribute car and is based on a production 1964 Corvette convertible, so there’s no tube frame, lightweight suspension components, and all-out racing hardware on the car. However, this is an impressive and stout street rod Corvette, but not a daily driver or anything you’d want to take a long trip in. Lynn and her husband won’t be driving this car to Bowling Green. Let’s look at the details of the 1964 Wintersteen Grand Sport No. 12 replica first.
When Mr. Dussia found the bare bones of this 1964 Corvette in a junkyard in Pennsylvania sometime in the 1990s, it was probably a few years away from total disintegration. The year-round damp climate in Pennsylvania eats old, unprotected cars alive. After Lou disassembled the car, the frame was cleaned, repaired where needed, and most of the suspension parts and drum brakes were replaced and rebuilt to basically stock. The wheel flares, hood, dash, and front and rear panels were manufactured by Wrangler Boats of Akron, Ohio.
The view under the hood is close to period correct and mighty impressive. The 400-cubic-inch small-block Chevy was bored to 406-cubic-inches. The heads are aluminum with a mild 10.0:1 compression and there’s an MSD Ignition. What looks like a set of classic Weber Carbs are actually Dellorto Carbs with short air stacks. This setup might be replaced soon.
There’s no chrome on the engine, as everything is polished. The exhaust headers are ceramic-coated and the side-pipes are fabricated. Lyn is considering replacing the current header/side pipe set up with a set of Hooker Header side pipes. The transmission is a 4-speed Muncie with a Hurst Shifter. Dan Ruhlman, of Dans Auto and Speed in Youngsville, Pennsylvania, performed all of the engine work.
The dash panel of the car imitates the real Grand Sport Roadster racecar. The interior is nicely finished with racecar flavor, trimmed in rich blue carpeting, refinished white door panels, and white OBX Racing Seats. Lyn replaced the factory-original steering wheel with a smaller-diameter steering wheel from Summit Racing for additional legroom between the seats and wheel. Steering effort isn’t a problem thanks to power-assist steering.
She also plans to soon get a convertible top for the car and clear headlight covers so that the car can be driven at night and on not-so-warm Arizona days. Lyn recently added the 18-inch American Racing Heritage Series Wheels, shod with Nitto Tires; 295×35 ZR18 on the rear and 255×35 ZR18 on the front. Tires and wheels were purchased from Big-O Tires, in Surprise, Arizona. These are the style wheels that were typically used on the 289 and 427 Shelby Cobras in the 1960s. Lyn chose them as an “in-your-eye” poke at the Cobras form when the real Grand Sports beat the pants off the Cobras at the Nassau in 1963.
In 2008 builder Lou Dussia needed quick extra cash to help complete a land purchase and sold the car to Mike Terry of Indiana in July of 2016 for $25,000. Terry did not drive the car very much and quickly sold the car. Owner number three added the Wintersteen livery and put the car up for sale. You can tell from just the small sampling of Lyn’s previous Corvettes, she likes her Vettes on the wild side. When Lyn bought the car in November 2017 for $42,000, it only had 390 miles on the new odometer. Typically, street rods don’t rack up a lot of miles.
After taking delivery of the car, Lyn and her husband Jody discovered numerous minor problems, which Jody took care of. As of this writing in the end of January 2018, the odometer now reads 468 miles. Since street rods are almost always “works-in-progress” cars, more changes and upgrades are in store.
Now let’s move on to Lyn’s modern supercar, her 2015 Z06 Corvette. Unlike her 1964 Grand Sport Replica, the C7 Z06 is not only loaded with 650-horsepower and 650-lb/ft of torque, it has creature comforts and goodies never imagined in a 1960s performance car. It is truly a night-and-day comparison! Chevrolet packs so much into the basic Z06, the only real options are; coupe or convertible, manual or automatic transmissions, interior appointments, stripes and trim, and the Z07 Performance Package that takes the car to “track car” level.
Lyn chose Velocity Yellow Tintcoat paint with a black hood stripe, the taller rear wing, and black wheels with thin yellow pinstriping around the edge of the rims. She really wanted the 8-speed manual transmission, but there was an availability issue with Bowling Green, so she took RPO MSU 8-Speed Paddle Shift Automatic Transmission option; which makes the Z06 a few ticks quicker.
Lyn wanted an all-black interior, so she went with the 2LZ Equipment Group that includes; Bose 10-speaker stereo system, cargo net, and shade, head-up display, memory package, auto-dimming inside and outside mirrors, heated and vented seats, power seat bolster/lumbar, advanced theft deterrent, and universal home remote. So far, Lyn added a Jake hood graphic to the black hood strips that are gloss black on one side and matt black on the other one side, and had a clear bra installed that runs from the front to the back of doors.
Lyn Adams and her Corvettes are no strangers to Vette Vues, Her 1966 Corvette with the big-block 427 and tunnel ram was in the January 2002 issue and her 2009 GT1 Championship Edition Z06 was in the December 2013 issue. Her husband, chief mechanic, and best friend Jody says he doesn’t mind cleaning and wrenching on Lyn’s Corvettes, but the Grand Sport will probably get some changes soon. It won’t be long before they’ll start to hit the local car shows, and no doubt, more trophies will be coming home. So what lies ahead for Lyn Adam’s Corvette experience? More Corvettes, I’m sure. – Scott
PS – Since this story was first published in the April 2018 issue of Vette Vues, Lynn’s Grand Sport has been given some sweet upgrades. I will be updating this story soon.
Dateline: 1-20-20, Illustrations & graphics by K. Scott Teeters – The C6 Corvette was a much-improved C5 and was well-received upon release. Fans liked the crisp new look, the new interior (for a while), and the extra grunt. Since the successful arrival of the performance Z06 model in 2001, every new generation Corvette is expected to have a Z06. Within minutes of the C6’s debut, the next question was, “Where’s the Z06?” The following year when the C6 Z06 was unleashed, there was an unanticipated surprise; an aluminum chassis.
This wasn’t on anyone’s wish list and was a total surprise. It wasn’t even on Zora Arkus-Duntov’s Christmas list! Weighing in at just 3,132-pounds, you have to go back to 1964 to find a lighter Corvette (3,125-pounds). Powered by the mighty 427 LS7 engine with 505 net-horsepower, with C5-R suspension technology, the C6 Z06 was better suited for the track, although many learned how to drive the new beast successfully on the street. The C6 Z06’s aluminum chassis had no trouble handling 638-horsepower in the ZR1 configuration. Bravo Corvette chassis engineers!
When Tadge Juechter’s C7 Corvette debuted, fans were stunned to learn that the base model C7 was built an even better version of the Z06’s aluminum chassis. But wait, there’s more! The same new aluminum chassis would be used for the coupe AND convertible Corvette. This was a major breakthrough and bespeaks of advanced engineering. Here’s how Juechter’s team did it.
Juechter’s objective was to build a modern performance car that delivered enhanced driving experience, more efficiency that yielded more performance. Every element had to contribute to the overall performance and there would be nothing fake. That explains everything that we see on the C7 Corvette, but what’s unseen is even more amazing.
As we learned from the C5 with its hydroformed side rails, stiffness matters. Juechter is on record stating that while hydroforming was an engineering game-changer, the downside is that parts have a uniform thickness; even in areas where it isn’t needed. Hydroformed parts cannot be tailored for areas that need greater or less strength. Enter the Genesis Software Program.
This is almost computer magic. Engineers first determine the overall block space they want; length, width, and height. Then they determine where they want to place the major components; engine, transmission, suspension assemblies, cabin parts, etc. This creates negative spaces where the structure needs to be to hold everything together. The Genesis Program then synthesizes an optimum structure so that engineers can then take the load design and break it down into parts that can be fabricated and joined together. Afterward, dynamic stress and crash testing is performed and parts modified to meet predetermined objectives.
The C7’s hydroformed aluminum frame rails were optimized for the best the aluminum industry could offer, in terms of tensile strength, lightweight, and materials-joining technology. New aluminum metallurgy and aluminum fastening technologies allow engineers to augment the hydroformed frame with 7000-Series aluminum extrusions designed for specific areas; such as engine/front suspension assembly, transaxle/rear suspension assembly mounting points and frontal collision areas.
Careful consideration to the placement of major components was also critical. Juechter’s team felt that the C6 was slightly nose-heavy. Components were adjusted so that the C7 is now rear-biased, allowing more load on the rear wheels for better traction at launch; like a racecar. The front wheels were moved forward 1-inch making the wheelbase 106.7-inches. This is the longest wheelbase Corvette ever made. The shortest was the C4, measuring 96.2-inches. Moving the wheels forward also allowed for more space under the hood for the new LT1 engine and various auxiliary systems. This also preserved “crash space” in the front.
Offering an aluminum frame for the coupe and convertible was a big challenge for the team. But because the basic frame structure is so strong, it didn’t need additional roof structure via a fixed roof. The net result is that not only can the Z06 and ZR1 have lift-off rood panels, but both can also be offered as a convertible. This was unimaginable for the C5 Z06, C6 Z06, and the C6 ZR1. According to Ed Moss, the C7 structural engineer group manager, his engineering team tailored sixteen different thicknesses of various grades of aluminum from 11-mm to 2-mm. The completed C7 aluminum frame is 100-pounds lighter than the C6’s steel frame and is 60-percent stiffer. Juechter said that engineers consider the C7’s aluminum chassis to be the most beautiful part of the C7. Perhaps someday Chevrolet will offer a transparent carbon fiber body option.
The C7 frame was also designed for aerodynamic efficiency. In the past, engineers tended to only consider how air passed over and under a performance car. The C7 literally breathes. Spaces under the car’s skin and in between the chassis structure were designed for the internal ducting for engine cooling, brakes, transmission, and differential cooling, and venting. Other spaces allowed for electrical and plumbing fixtures for coolant, fuel, and air conditioning ducting.
The C7 design team worked closely with the Corvette Racing Team on airflow management because even racecars are concerned about fuel consumption, as well as top speed dynamics and stability. Two of the most obvious ducting and venting features is the air extractor on the hood, and the NACA ducts on the top of the rear fenders.
Taking a lesson from the C6.R Corvette racecars, the C7’s radiator is tilted forward. One-third of the air that passes through the radiator is vented out of the hood. The hood louvers are angled so that the exiting air flows tightly over the car creating additional downforce to the nose of the car; thus eliminating the dreaded nose lift.
Heat exchangers (radiators) for the transmission were placed in the back, close to the transaxle with air ducted through the NACA duct feeding into the heat exchangers and then vented out through vents next to the taillights. This is just another example of how every element on the C7 has a defined purpose.
All of the foundational work that went into the C7’s chassis laid down a structure what was easily adaptable to the $2,780 Z51 suspension option that included; performance brakes with slotted rotors; dry-sump oil system; suspension upgrades; special wheels and tires; electronic limited-slip differential with a cooler, performance gearing, and an aero package. The Z51 was for drivers that wanted to use more of the C7 460-horsepower and explore the pleasures of the C7’s superior structure.
The 2015 Z06 with its supercharged 650-horsepower LT4 engine, wide-body, suspension, and tire enhancements work wonderfully with the C7’s basic structure. The same can be said for the 755-horsepower ZR1; the basic structure is up to the task. Arguably, the most interesting use of available C7 components is the Grand Sport. It has the aggressive-looking Z06 body and suspension parts that take using the base model’s 460-horsepower to a whole new level.
I will now go out on a limb. At the C7 ZR1 debut in 2018, Juechter said that his engineers had taken the C7 as far as they could with the ZR1. Are they working on a C9 Corvette to sell alongside the mid-engine C8? If so, will it be built on a carbon fiber chassis? When it comes to Corvettes, things always evolve upward. – Scott
Dave Hill’s 2006 Z06 stunned everyone with its stiffer than stock aluminum frame.
Dateline: 1.17.20 – Graphics by K. Scott Teeters, Images from GM archives: Corvette fans have been frustrated for years with Chevrolet’s evolutionary Corvettes. The “pie-in-the-sky” mid-engine Corvette has been around since the 1960s and anything less was evolutionary. The pending C8 aside, the C5 was the most revolutionary Corvette; because of the hydroformed steel perimeter frame, center backbone, all-aluminum LS1 fuel-injected engine, and transaxle. The C5 was the most solid Corvette ever offered and allowed engineers to vastly improve the basic suspension, the Z51, and the Z06. The racing C5-R won its class at Daytona in 2001 and 2003; won its class at Sebring in 2002, 2003, and 2004, and won its class at Le Mans in 2001, 2002, and 2004. This never would have happened without the superior basic C5 chassis. Dave Hill’s team got the C5’s chassis design so right that by 1999 they determined that a C6 needed to be started.
Whereas the C5 structure was revolutionary, the C6 was evolutionary. While the C6 chassis is different from the C5, it is essentially the same hydroformed steel perimeter frame with a center backbone, with the engine, torque tube, and transaxle all as stress members of the overall structure.
Let’s start with the basic C6 chassis. The chassis has a 1.2-inch longer wheelbase of 105.7-inches, but the overall length is 5.1-inches shorter than the C5 chassis. To achieve this, engineers shortened the frame rails 2.4-inches and changed the tube-formed front bumper beam to a unit made with two channels welded together to save 2/3s of an inch. The shorter frame with less overhang on the body achieved a total of 5.1-inches of length on the C6, over that of the C5. The shorter frame also increased the torsional stiffness. And to reduce squeaks, rattles, and vibrations, high-strength steel braces were added to the frame to improve structural rigidity.
Weight savings were picked up by using extruded aluminum beams in the interior instead of the cast aluminum beams from the C5. The instrument panel has additional brackets for the beam under the dashboard. Side-impact beams were made of aluminum and saved 4.5-pounds, plus the doors do not have traditional latch and lock mechanisms. Aluminum braces were used through the structure to improve crash performance. The front skid-bar in front of the radiator is also aluminum. An aluminum panel that saved 1-pound and increased stiffness replaced the steel driveline panel under the driveline torque tube. To increase upper rigidity, the windshield frame has extra gussets. And the trunk uses lightweight plastic braces. Corvette systems engineer Ed Moss said, “We are making it (the C6) smaller, lighter, but stiffer.”
The issue of stiffness in high-powered sports cars with wide tires cannot be under-estimated. Increased grip, torque, and horsepower will put tremendous added stress to a performance car’s structure. Imagine what would happen if a LT5 engine and big tires were applied to a stock C1 chassis. The C5 1999-2000 Corvette Hardtop, with its bolted and bonded hardtop increased the overall structural stiffness by 12-percent, enough to make it an excellent base to build the Z06 upon. The basic C6 platform offered a significant improvement in stiffness that made it an excellent platform to build the Grand Sport that used Z06 suspension parts and wide tires. Without any increase in power, the Grand Sport was a better Corvette. Stiffness matters.
While the C6’s suspension is similar to the C5’s, there are no carryover parts. The basic design of the short-long A-arms, transverse composite leaf springs independent suspension is the same. The control arms, springs, dampers, bushing, sway bars, and steering gear are all completely redesigned. New hub knuckles and dampers allow for greater suspension travel thanks to improved clearance. One issue with C5s was road noise and twitchiness on rough roads. To improve handling and ride, steering geometry and the progressive rates of the composite springs were improved.
Like the C5 the C6 offered customers three levels of suspension performance. Chevrolet calls the basic C6 suspension, “tuned for balance, ride comfort, and precise handling.” This is for the customer that wants a Corvette because they like “driving a Vette” with 400-horsepower on tap when they want a brief thrill, but aren’t interested in exploring the limits of tire grip.
The F55 Magnetic Selective Ride Control was a $1,695 option with some amazing technology. Magnetorheological dampers use metal-infused fluid that controls the viscosity of the fluid with a magnetic field created by an electromagnet. This semi-active suspension adjusts the fluid via a computed to adjust damping rates based on road surfaces down to the millisecond. The active handling and antilock systems were smarter and less intrusive.
And for the enthusiast that doesn’t want to go for the serious big gun Z06, but wants the most from their base model Corvette, there was the $1,495 Z51 Performance Package. The F51 option has been around since 1984 with a starting price of $600 with prices fluctuating through to 1990. Then from 1991 to 1995 Chevrolet offered the $2,045 Z07 Adjustable Suspension Package. The Z51 option was back in 1996 but consisted only of stiffer springs and stabilizer bars for $350 from 1996 to 2003, then $395 in 2003 and 2004.
The Z51 was part of the C6 lineup from 2005 to 2009 and was a whole different animal. Costing $1,495 in 2005, then $1,695 from 2006 to 2009, the Z51 package was the most comprehensive Z51 package ever offered, consisting of; higher rate springs and shocks; larger sway bars; larger cross-drilled rotors – 13.5-inch diameter on the front and larger 13-inch diameter on the rear; coolers for the engine oil, transmission, and power steering; higher-grip Goodyear EMT tires; revised gear ratios for the 6-speed cars.
An interregnal part of the overall objective of a smaller, lighter, and stiffer C6 was the body. For the body part of the C6, designers wanted to improve the fit of the body panels and reduce weight. For the broad flat parts, such as the hood, doors, trunk lid and tonneau cover on the convertible, SMC – Sheet Molded Compound was used. This is a fiberglass mixed with resin that is compressed into a mold, with a chemical reaction and the heat from the compression curing the part. For more complex shapes, such as the front grille and the rear fascia, PRIM – Polyurethane-Material Reinforced-Reaction Injection Molding was used. The removable roof panel was made from Polycarbonate, either transparent or painted.
But the major breakthrough for the C6 chassis was the all-aluminum chassis for the Z06 and the ZR1. The basic chassis design is the same except that the hydroformed side rails are made of 4-mm 5745 aluminum alloy. The standard C6 steel frame thickness was 3-mm and weighs 502-pounds while the aluminum Z06 frame weighs 392-pounds; that’s 110-pounds lighter, or 22.5-percent lighter. The Z06 frame is 50-percent stronger in torsional and bending stiffness. The Metalso Metal Fabricator, in Hopkinsville, Kentucky manufactured the aluminum frames and then shipped them to the Corvette Bowling Green assembly plant. The engine cradle and fixed-roof panel are magnesium, and the floorboards were carbon fiber.
Everything tends to move upward in the world of Corvettes. When the Z06 debuted in 2006, no one imagined that the C7 base Corvette would ride on a C6 Z06-like chassis.
Stingray Chevrolet, in Plant City, Florida, hosts the celebration of 40 years of Bill Tower’s ownership of Grand Sport #005
Dateline: 12.4.18 – Photos by K. Scott Teeters – Milestone dates only happen once. In September 2018 I was talking with former Corvette development engineers Bill Tower and said to him, “Bill, do you realize that this December it will be 40 years since you bought your Grand Sport?” Bill sputtered a little and said, “Oh man, now you’re really making me feel old!” I said, “Ain’t we all, Bill!” and we both had a good laugh. Then I said, “You should have a party, or something, Bill.”
Bill thought about it and contacted his friend, Steve Hurley, owner of Stingray Chevrolet (a GREAT name for a Chevy dealership!), and Steve said, “Let’s do it here at the dealership. The 25-foot Christmas tree will be up and we’ll make it great!”
On December 2, 2018 Stingray Chevrolet was all Corvettes to commemorate Bill Tower’s 40th anniversary of ownership of Grand Sport #005, the winning-est of all five 1963 Grand Sport (aka, “The Lightweights”) Corvettes. When word got out, Corvette fans from far and wide said, “We’ll be there!”
The notable guests included retired Sr. VP of Global Design, Ed Welburn, curator from the National Corvette Museum Derek Moore, Grand Sport Registry owners John and Patty Hutchinson, CorvetteBlogger.com editor and owner Keith Cornett, Hendrick Performance infrastructure Manager and lead photographer Larrie Matthews, and nearly 150 Corvette fans.
Ed Welburn talked about his love affair with grand Sport #005 and how a pen & ink illustration of the car helped get him into GMI (General Motors Institute) to become a car designer. Then Stingray Chevrolet owner Steve Hurley interviewed Bill Tower about why the Grand Sport was such an important part of the long tern success of the Corvette. A Q&A session from the audience rounded out the celebration.
I will be authoring an in-depth article about the even for the 2019 February issue of Vette Vues that will be out in early January 2019.
Bill Tower is all-in when it comes to the history of the Corvette and how racing made the car what it is today; a world-class all-American sports car. In the last 20 years the Corvette Racing Team has had 13 championships, including the last three years in a row! (2016, 2017 & 2018) This would not have been possible were it not for the early efforts of Zora Arkus-Duntov and many others, that made sure that Corvette racers had the hardware to be successful against anything the international community of sports racing car had.
Stingray Chevrolet looked stunning! Steve Hurley and his team did a delightful job of decorating the showroom with a spectacular 25-foot tall Christmas tree, decked out with red and gold trim. The showroom was wall-to-wall Corvettes, including production Grand Sports, a 2013 60th Anniversary Corvette, classic Corvettes from the 1950s, 1960s, and 1970s, plus two late model COPY drag racing Camaros. In front of the dealership C7 ZR1s, Z06’s, and Grand Sports stood guard. And by the time the event started at 2pm, the parking area in front of Stingray Chevrolet was filled with Corvettes from the Registry of Grand Sport contingent, as well as friends and fans.
Rain had been forecast but never happened; it was a beautiful Florida day for a Corvette event. And the Corvette eye candy was extraordinary. Special thanks to Steve and Susan Hurley, owners of Stingray Chevrolet for hosting the event, the Stingray Chevrolet team for their assistance with setup on a Sunday, Doug White for his support and setting up the continuous video presentation, and Derrick Moore from the National Corvette Museum for video recording the event. And lastly, Bill and Betty Tower for having the foresight 40 years ago to go out on a limb and buy Grand Sport #005 when they could.
On behalf of the Corvette community, thank you to everyone that made this event happen! – Scott
PS – Bill Tower actually purchased Grand Sport #005 on December 24, 1978 from Dave Erwin in Painted Post, New York.
Shades of the 1963 Grand Sport, the Corvette Daytona Prototype is now racing in the Historic Sportscar Racing series!
Dateline: 8.24.18 – Illustrations by K. Scott Teeters – Time flies when you are having fun racing and winning. But five years can be an eternity in prototype sports car racing. I was shocked to see a report on Jalopnik.com that the five year old Corvette Daytona Prototype is now relegated to vintage historic racing events.
The story points out that just two years ago in 2016, the Whelen Engineering Action Express Chevrolet Corvette Coyote Daytona Prototype took the Driver’s Championship with Eric Curran and Dane Cameron in the driver’s seat.
The above 3-minute 20-second in-car video gives you a sense of what an awesome machine the Daytona Prototype Corvette is. GM Racing’s only involvement was with the basic body design. Pratt & Miller, along with Riley Technologies, Dallara, and Coyote designed and built the Daytona Prototype’s chassis. Power comes from a racing version of the C6 Z06’s LS7 engine. Continue reading “
See the original Grand Sports in action at Sebring 1962 and Nassau 1963!
Dateline: 8.13.18 – Photo: GM ArchivesLast week while finishing up a story about Bill Tower’s Grand Sport #005 Corvette for Vette Magazine, I came across two YouTube videos posted by GM Heritage Center. The videos are silent and were probably shot with an 8mm camera that someone brought along to the events. The film looks like hand-held and amateurish, not at all the same quality of the Jam Handy films from that era. But, you do get to see the Grand Sports in action.
The above film was shot in December 1962 when Zora Arkus-Duntov took Grand Sport #001 to Sebring for testing. Note how “stock” the original batch of Grand Sports, originally called the “Lightweights” looked. Grand Sport Corvettes always suffered from front end lift which was mostly attributed to the shape of the Sting Ray. While the front end design of the Sting Ray indeed let way too much air flow UNDER the car, another big factor in the lift was how the new Corvette’s rear suspension would “squat” down. Continue reading “
Vintage Grand Sport Corvette Films from 1962 and 1963 – 2 VIDEOS” →
Fifteen years ago, all five Grand Sport Corvettes gathered at the Amelia Island Concours d’Elegance event.
Dateline: 8-2-18 (Photo Credit – AutoWeek)This was arguably the first time ALL FIVE 1963 Grand Sport Corvettes were all together in one place.Perhaps “once” after all five Grand Sports were built in the last months of 1962, all five cars might have been together, but there’s no documentation. So, it only took 50 years for all five Grand Sports to be in one place and be formally documented.
Zora Arkus-Duntov wanted to build 125 Grand Sports to be homologated as “production” Corvettes, available through local Chevrolet dealerships. Imagine that! And, Duntov also wanted to take a team of Grand Sports to Le Mans. Ahh, it could have been so cool!
No sooner had the Grand Sports been completed,word got up to the top level of GM and Duntov’s racing program came to a screeching halt. From there, Continue reading “
AutoWeek Reposts Their 2003 Grand Sport Reunion Story” →
The 1964 AWD CERV II – Duntov’s planned Ford GT40-Killer and Le Mans Champion.Dateline: 11.23.17 – For decades the topic of a mid-engine Corvette was simply “pie in the sky.” It was a fanciful piece of Corvette lore going back to the early days when Zora Arkus-Duntov was driving the Corvette brand. Every so many years, the topic would resurface, so when I heard it again for the umpteenth time, just after the C7 arrived, I said, “Oh, sure…” But, it’s going to happen, finally! The mid-engine C8 Corvette will make its grand debut at the 2018 North American International Auto Show in Detroit as a 2019 model. In the interest of explaining how we got to where we are with the whole, long, mid-engine Corvette story, lets buckle into the Corvette Report Time Machine, set the dials (yes, we still use “dials” here at Corvette Report) and go back to 1963/1964 when that wiley, silver-haired Russian fox, Zora Arkus-Duntov tried once again, to build a “Corvette” to race at Le Mans. Indulge me while I bench race a little here,Continue reading “
The History of Mid-Engine Corvettes, 1960 to C8: Part 3″ →